A latest one step process for manufacturing of anchor bolts, steel embeds, rebar bolts, cages, and other miscellaneous steel products has been created to increase production and ultimately decrease lead times. Madden Bolt Corp a fasteners components supplier intends to be able to produce more fasteners in such short notice to fulfill any abrupt addition to any order that already exists. Also, cutting lead times in half is a main priority to be able to beat other custom bolt manufactures to orders that require a longer lead time.
Prior to the installation of the one step process, Madden Bolt Corp had an alternate “batch process” that was shown to have been cutting lead times at about 50%. Incorporating the one step process can help eliminate defects that can occur in the manufacturing process in a time fashion.
The Madden Bolt Corp is taking into count that sudden changes are made and customers require large quantities at any given time. With the introduction of the one step process it gives Madden the opportunity to be able to supply those in need at such short notice when customers demand on rush delivery or add additional pieces to their orders. Ultimately bettering their relationships with their customers to be able to handle their needs when priorities shift.
A very essential quality that the process has, is the ability to track and locate the bolt every step of the manufacturing process. This allows for logistics to be completed in order and give a seller precise information onto where the fastener is located prior to being delivered. According to the Madden Corp , The program is expected to improve quality and safety, increase throughput, reduce manufacturing cycle times, and generate better delivery times that ultimately drive repeat orders and lifetime customers.”
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